A time-phased order point projection showing projected on-hand dipping below zero in a future week, triggering a planned order
12 min read

Time-Phased Order Point (TPOP): Reordering for Lumpy Demand

A time-phased order point (TPOP) swaps one static reorder level for a forward, week-by-week view of projected demand, on-hand and planned receipts — the same logic behind DRP. It earns its keep when demand is lumpy or seasonal, where a flat reorder point either stocks out or over-orders. When you need it, and when a basic ROP is the right call.

15 July 2026  ·  Read →
A reorder point formula worked out per SKU against average daily usage and lead time on a live inventory dashboard
12 min read

How to Calculate Reorder Point (Formula + Worked Example)

How to calculate reorder point comes down to one formula — (average daily usage × lead time in days) + safety stock. Here's the maths, a worked example with the numbers shown, where safety stock comes from, and the honest catch nobody tells you: a reorder point calculated once and parked in a spreadsheet quietly rots as demand and lead times drift.

15 July 2026  ·  Read →
A works order card moving from raised, to materials issued, to work-in-progress on the floor, to completed back into stock with a costed total
12 min read

Works Order Processing Software: What Stock and Accounts Tools Miss

Works order processing software runs the instruction to make or assemble something end to end — issuing materials against a bill of materials, booking the labour and time that went into the build, tracking work-in-progress on the floor, completing the finished item back into stock, and costing the job. Generic stock and accounts tools weren't built for any of that, which is why so many makers run works orders on a spreadsheet beside the software they already pay for. This buyer's guide covers what a works order actually is, what "processing" it really involves, why your stock and accounts systems can't do it, and when a right-sized works order system beats both the spreadsheet and a full MRP.

15 July 2026  ·  Read →
A purchase order tracked from sent to overdue to part-received to closed, with open-order visibility across suppliers in one right-sized custom system
12 min read

Purchase Order Tracking System: Closing the Open-PO Blind Spot

Raising a purchase order is the solved part. A purchase order tracking system covers the part that actually leaks — which POs are open, what's due when, what arrived short, and which suppliers are running late. Here's what tracking gives you that a PO log can't, and the point where a shared spreadsheet stops being enough.

15 July 2026  ·  Read →
A side-by-side view of an internal purchase requisition routing for approval and the approved requisition converting into a supplier-facing purchase order
13 min read

Purchase Requisition vs Purchase Order: The Difference That Controls Spend

The difference between a purchase requisition and a purchase order is the difference between asking and committing. A requisition is the internal request that approves the intent to spend; a purchase order is the external instruction sent to a supplier. The requisition comes first — the PO is what an approved requisition becomes. Here's what each one is, who sees it, what it controls, and why blurring the seam between them is how orders go out that were never approved.

15 July 2026  ·  Read →
A five-step purchase requisition process from raising a request through budget check, approval routing and escalation to a converted purchase order
12 min read

The Purchase Requisition Process: From Request to Approved PO

The purchase requisition process is the request-to-buy workflow that runs before any money is committed — raise the request, check the budget, route it to the right approver, escalate what's over a limit, and convert the approved request into a purchase order. This is the step-by-step version: what each stage does, what a good request captures, and exactly where the process leaks money when it runs on email and memory instead of a system.

15 July 2026  ·  Read →
A broad packaged ERP suite on one side and a custom operations system shaped to a single business flow on the other, weighed against each other
13 min read

Odoo vs Custom Software: The Buy-or-Build Decision

Odoo vs custom software isn't a fight between a good tool and a bad one — it's a trade between breadth you buy and fit you build. Odoo gives you a huge, mature suite and an ecosystem behind it; a custom operations system gives you an exact match to how you work and outright ownership. Here's an honest framework for the buy-or-build call — what each genuinely wins on, the costs and risks over time, and how to decide without over-buying or over-building.

12 July 2026  ·  Read →
A small business weighing a full Odoo ERP suite against a right-sized operational system that covers only what they actually do
12 min read

Is Odoo Too Complicated? The Small-Business Reality

Is Odoo too complicated for a small business? Often, yes — not because it's bad software, but because it's a full ERP suite aimed at a business bigger than the one asking. This is an honest look at why Odoo feels heavy for SMEs, the config and admin curve nobody quotes you upfront, the middle ground most small businesses actually sit in, and how to choose without over-buying a suite you'll use a fraction of.

12 July 2026  ·  Read →
A full Odoo MRP suite with dozens of modules on one side, a focused shop-floor and BOM system shaped to a small maker on the other
12 min read

Odoo Manufacturing (MRP): When It's Too Much for a Small Maker

Odoo Manufacturing (MRP) is a genuinely capable production suite — multi-level BOMs, work orders, routings, capacity planning, shop-floor and quality apps. That depth is the point for a complex factory, and the problem for a small maker. This post covers what Odoo MRP actually does, the complexity threshold where it earns its keep, the setup burden it lands on a small shop, and the focused parts most makers actually need instead.

12 July 2026  ·  Read →